LG CHEM, LTD.Download PDFPatent Trials and Appeals BoardOct 1, 20212020006111 (P.T.A.B. Oct. 1, 2021) Copy Citation UNITED STATES PATENT AND TRADEMARK OFFICE UNITED STATES DEPARTMENT OF COMMERCE United States Patent and Trademark Office Address: COMMISSIONER FOR PATENTS P.O. Box 1450 Alexandria, Virginia 22313-1450 www.uspto.gov APPLICATION NO. FILING DATE FIRST NAMED INVENTOR ATTORNEY DOCKET NO. CONFIRMATION NO. 15/363,767 11/29/2016 Jung Woo YOO 3881-0289PUS1 7517 2292 7590 10/01/2021 BIRCH STEWART KOLASCH & BIRCH, LLP 8110 Gatehouse Road Suite 100 East Falls Church, VA 22042-1248 EXAMINER TRINH, THANH TRUC ART UNIT PAPER NUMBER 1726 NOTIFICATION DATE DELIVERY MODE 10/01/2021 ELECTRONIC Please find below and/or attached an Office communication concerning this application or proceeding. The time period for reply, if any, is set in the attached communication. Notice of the Office communication was sent electronically on above-indicated "Notification Date" to the following e-mail address(es): mailroom@bskb.com PTOL-90A (Rev. 04/07) UNITED STATES PATENT AND TRADEMARK OFFICE BEFORE THE PATENT TRIAL AND APPEAL BOARD Ex parte JUNG WOO YOO, JUN SOO PARK, JI HEE YOON, and JE YOUNG KIM Appeal 2020-006111 Application 15/363,767 Technology Center 1700 Before MICHAEL P. COLAIANNI, DEBRA L. DENNETT, and SHELDON M. MCGEE, Administrative Patent Judges. DENNETT, Administrative Patent Judge. DECISION ON APPEAL1 STATEMENT OF THE CASE Pursuant to 35 U.S.C. § 134(a), Appellant2 appeals from the Examiner’s decision to reject claims 1–19, which constitute all the claims 1 In our Decision, we refer to the Specification (“Spec.”) of Application 15/363,767 filed Nov. 29, 2016 (“the ’767 App.”); the Final Office Action dated Jan. 16, 2020 (“Final Act.”); the Appeal Brief filed May 15, 2020 (“Appeal Br.”); and the Examiner’s Answer dated June 26, 2020 (“Ans.”). 2 We use the term “Appellant” to refer to “applicant” as defined in 37 C.F.R. § 1.42. Appellant identifies the real party in interest as LG Chem, Ltd. Appeal Br. 1. Appeal 2020-006111 Application 15/363,767 2 pending in this application. See Final Act. 1. We have jurisdiction under 35 U.S.C. § 6(b). We AFFIRM. CLAIMED SUBJECT MATTER The claims are directed to a binder for a secondary battery having improved properties and a negative electrode for a secondary battery. Spec. 1:10–12. The binder is said to possess an optimal composition ratio by controlling the weight of styrene-butadiene-based rubber and acryl-based rubber. Id. 1:13–15. Claim 1, reproduced below, illustrates the claimed subject matter: 1. A negative electrode for a secondary battery comprising: a negative electrode active material; a conductor; a binder; and a viscosity agent, wherein the binder includes styrene-butadiene-based rubber to acryl-based rubber in a weight ratio of 74.2:25.8 to 8:2. REFERENCES The Examiner relies on the following prior art in rejecting the claims: Name Reference Date Inuzuka et al. (“Inuzuka”) US 6,024,773 Feb. 15, 2000 Sano et al. (“Sano”) US 2003/0113636 A1 June 19, 2003 Sonobe et al. (“Sonobe”) US 2015/0125746 A1 May 7, 2015 Appeal 2020-006111 Application 15/363,767 3 REJECTIONS The Examiner maintains the following rejections under 35 U.S.C. § 103: A. Claims 1–19 over Sonobe; B. alternatively, Claims 13 and 14 over Sonobe in view of Sano; and C. alternatively, Claim 15 over Sonobe in view of Inuzuka. OPINION We review the appealed rejection for error based upon the issues identified by Appellant and in light of the arguments and evidence produced thereon. Cf. Ex parte Frye, 2010 WL 889747, *4 (BPAI 2010) (precedential) (cited with approval in In re Jung, 637 F.3d 1356, 1365 (Fed. Cir. 2011) (“[I]t has long been the Board’s practice to require an applicant to identify the alleged error in the examiner’s rejections.”). After considering the evidence presented in this Appeal and each of Appellant’s contentions, we are not persuaded that reversible error has been identified, and we affirm the Examiner’s § 103 rejections for the reasons expressed in the Final Office Action and the Answer. We add the following primarily for emphasis. A. Obviousness of Claims 1–19 over Sonobe Appellant argues claims 1–19 as a group. See Appeal Br. 8–13. We select claim 1 as representative of the group. Claims 2–19 stand or fall with claim 1. 37 C.F.R. § 42.37(c)(1)(iv). The Examiner finds that Sonobe teaches a negative electrode for a secondary battery comprising each component recited in claim 1. Final Act. 5. The Examiner finds that Sonobe’s binder includes an amount of 0.1 to 50 Appeal 2020-006111 Application 15/363,767 4 parts by mass (or weight) of acryl-based rubber (B) based on 100 parts by mass of the styrene-butadiene-based rubber (A). Id. Using these disclosed values, the Examiner calculates that the weight ratio of styrene-butadiene- based rubber (A) to acryl-based rubber (B) is 6.67:3.33 to 9.99:0.01. Id. The Examiner finds that Sonobe’s weight ratio range overlaps the claimed weight ratio range of styrene-butadiene-based rubber to acryl-based rubber of 74.2:25.8 (i.e., 7.42:2.58) to 8:2. Id. The Examiner determines that “it would have been obvious to one of ordinary skill in the art at the time of invention to have selected the overlapping portion of the [claimed] range 7.42:2.58 to 8:2 in” Sonobe’s “range of 6.67:3.33 to 9:99:0.01” because “because selection of [the] overlapping portion of ranges has been held to be a prima facie case of obviousness.” Final Act. 6 (citing In re Malagari, 499 F.2d 1297, 1303 (CCPA 1974)). Appellant argues that the claimed weight ratio of 74.2:25.8 to 8:2 would not have been derived from the relied-upon prior art in view of Sonobe’s “maximum limit of styrene-butadiene-based rubber to acryl-based rubber of . . . around 66.7:33.3.” Appeal Br. 7. Appellant argues that Sonobe also discloses narrower ranges in which the amount of acryl-based rubber (B) is preferably from 1 to 30 parts by mass and more preferably 5 to 20 parts by mass based on 100 parts by mass of styrene-butadiene based rubber (A). Id. Appellant contends that Sonobe exemplifies a binder which contains 50 parts by mass of acryl-based rubber (B) based on 100 parts by mass of styrene-butadiene rubber. Id. at 8. Appellant argues, inter alia, that “the configuration and effect of the presently claimed invention cannot be derived from the objective, effect, or weight ratio of styrene-butadiene-based rubber to acryl-based rubber disclosed in Sonobe.” Id. Appeal 2020-006111 Application 15/363,767 5 Appellant’s arguments are not persuasive of reversible error by the Examiner in rejecting claim 1 as obvious over Sonobe. Our reviewing court recognizes that “[a] prima facie case of obviousness typically exists when the ranges of a claimed composition overlap the ranges disclosed in the prior art.” In re Peterson, 315 F.3d 1325, 1329 (Fed. Cir. 2003) (citing In re Geisler, 116 F.3d 1465, 1469 (Fed. Cir. 1997); In re Woodruff, 919 F.2d 1575, 1578 (Fed. Cir. 1990); Malagari, 499 F.2d at 1303). The resulting presumption of obviousness “will be rebutted if it can be shown: (1) That the prior art taught away from the claimed invention, In re Geisler, 116 F.3d 1465, 1471 (Fed. Cir. 1997); or (2) that there are new and unexpected results relative to the prior art, In re Woodruff, 919 F.2d [at] 1578 . . . .” Iron Grip Barbell Co. v. USA Sports, Inc., 392 F.3d 1317, 1321 (Fed. Cir. 2004). Sonobe discloses both broader and preferred ranges for parts by mass of acryl-based rubber (B) based on 100 parts by mass of the styrene- butadiene-based rubber (A). See Sonobe ¶ 76. We understand Appellant to argue that Sonobe discloses preferable narrower ranges in a negative electrode’s binder than those employed by the Examiner. Appeal Br. 7. One of ordinary skill in the art reasonably would have been motivated to look to the preferred ranges because a range described as preferred is likely to provide the greatest expectation of success in employing the binder in a negative electrode. However, the Examiner correctly explains that use of Sonobe’s preferred amount 1 to 30 parts by mass of acryl-based rubber (B) based on 100 parts by mass of styrene-butadiene based rubber (A) would have provided a weight ratio of 100:30 to 100:1. See Ans. 4 (explaining that “3.333 to 100 . . . also overlaps with the claimed range of 2.876 to 4,” i.e., Appeal 2020-006111 Application 15/363,767 6 the simplified range of the claimed range 7.42:2.58 to 8:2). Thus, Sonobe’s disclosure produces a weight ratio of styrene-butadiene-based rubber to acryl-based rubber that overlaps the claimed values in the weight ratio of 3.333 to 4. Ans. 4. Appellant’s arguments do not negate obviousness here. See Appeal Br. 7–8. Appellant maintains that it discovered how to improve the electrode adhesive strength and reduce the electrode resistance in the negative electrode through the claimed weight ratio. Appeal Br. 8. However, “it is not required . . . that the prior art disclose or suggest the properties newly- discovered by an applicant in order for there to be a prima facie case of obviousness.” In re Dillon, 919 F.2d 688, 697 (Fed. Cir. 1990) (en banc). “From the standpoint of patent law, a compound and all of its properties are inseparable; they are one and the same thing.” In re Papesch, 315 F.2d 381, 391 (CCPA 1963). The Examiner’s calculations using Sonobe’s preferred values show that Sonobe’s preferred amounts overlap the claimed range in the weight ratio of 3.333 to 4. See Ans. 4. “[M]ere recitation of a newly discovered function or property, inherently possessed by things in the prior art, does not distinguish a claim drawn to those things from the prior art.” In re Oelrich, 666 F.2d 578, 581 (CCPA 1981). Where a missing claim limitation is the natural result of the combination of prior art elements, inherency may supply it in an obviousness analysis. PAR Pharm., Inc. v. TWi Pharms., Inc., 773 F.3d 1187, 1195–96 (Fed. Cir. 2014). Accordingly, Appellant has not shown error in the Examiner’s prima facie case of obviousness. Therefore, we look to Appellant’s contentions regarding unexpected results. Appellant bears the burden of proving unexpected results. In re Appeal 2020-006111 Application 15/363,767 7 Klosak, 455 F.2d 1077, 1080 (CCPA 1972) (“the burden of showing unexpected results rests on he who asserts them”). To be probative evidence of nonobviousness, the applicant must at least establish that (1) there actually is a difference between the results obtained through the claimed invention and those of the prior art, and (2) the difference actually obtained would not have been expected by one skilled in the art at the time of invention. In re Freeman, 474 F.2d 1318, 1324 (CCPA 1973) (citing Klosak, 455 F.2d 1077 and In re D’Ancicco, 439 F.2d 1244 (CCPA 1971). In addition, unexpected results must also be “commensurate in scope with the degree of protection sought by the claims on appeal.” In re Harris, 409 F.3d 1339, 1344 (Fed. Cir. 2005). An applicant must show that whatever property it is asserting is unexpected throughout the claimed range, but not outside that critical range. See Peterson, 315 F.3d at 1330; Harris, 409 F.3d at 1344. Criticality of a claimed range may be shown by providing evidence that the claimed range achieves unexpected results relative to the prior art range. Geisler, 116 F.3d at 1470–71 (quoting Woodruff, 919 F.2d at 1578). In the Appeal Brief, Appellant argues that “the difference in the performance from the Examples and Comparative Example 3 (weight ratio of 85.9:14.1) . . . rebut any hypothetical prima facie case of obviousness.” Appeal Br. 8. Specifically, Appellant contends that Example 2, having the lower end of the claimed weight ratio of 74.2:25.8, “exhibits that the adhesive strength is excellent, and particularly, the resistance is low at a preferable level.” Id. Appellant contrasts the results obtained by Example 2 with Comparative Example 3 and Example 1, each having weight ratios falling outside of the claimed weight ratio range. Id. at 9. According to Appellant, Comparative Example 3 “exhibits significantly reduced Appeal 2020-006111 Application 15/363,767 8 resistance properties when compared to Example 2” and Example 1 “exhibits similar adhesive strength to Example 2, but significantly reduced resistance properties when compared to Example 2.” Id. Based on these results, Appellant concludes that “the weight ratio (74.2:25.8 to 8:2) of the styrene-butadiene rubber and the acryl-based rubber recited in []claim 1 . . . simultaneously achieves the two effects” and “that such results are superior and would have been unexpected by a person having ordinary skill in the art.” Id. Appellant contends that “criticality is demonstrated for a claimed range.” Id. at 10. However, Appellant provides a single data point in support of the claimed weight ratio 74.2:25.8 to 8:2. Appeal Br. 9; Spec. Table 2. The data, therefore, is insufficient to establish the criticality of the lower range of claimed weight ratio 74.2:25.8 to 8:2 for the negative electrodes tested, much less, for the negative electrode claimed. Moreover, Appellant provides nothing other than attorney argument to support that superior adhesive strength and resistance are unexpected. It is well settled that arguments of counsel cannot take the place of factually supported objective evidence. See, e.g., In re Huang, 100 F.3d 135, 139–40 (Fed. Cir. 1996); In re De Blauwe, 736 F.2d 699, 705 (Fed. Cir. 1984). On balance, a preponderance of the evidence supports the Examiner’s conclusion of obviousness. Therefore, we sustain the Examiner’s rejection of claim 1 as obvious over Sonobe for the reasons expressed by the Examiner and set forth supra. For the same reasons as claim 1, we sustain the rejection of claims 2–19. 37 C.F.R. § 42.37(c)(1)(iv). Appeal 2020-006111 Application 15/363,767 9 B. Obviousness of Claims 13 and 14 over Sonobe in view of Sano Appellant argues that Sano fails to remedy the deficiencies of Sonobe. Appeal Br. 11. Appellant argues that Sano fails to “teach or suggest the superior and unexpected results achieved by the presently claimed invention.” Id. Having found no deficiencies in Sonobe and that Appellant has not met its burden of proving unexpected results, Appellant’s arguments are not persuasive for the reasons set forth supra. C. Obviousness of Claim 15 over Sonobe in view of Inuzuka Appellant argues that Inuzuka fails to remedy the deficiencies of Sonobe. Appeal Br. 12. Appellant argues that Inuzuka fails to “teach or suggest the superior and unexpected results achieved by the presently claimed invention.” Id. Having found no deficiencies in Sonobe and that Appellant has not met its burden of proving unexpected results, Appellant’s arguments are not persuasive for the reasons set forth supra. CONCLUSION The Examiner’s decision to reject claims 1–19 is sustained. More specifically, DECISION SUMMARY Claim(s) Rejected 35 U.S.C. § Reference(s)/Basis Affirmed Reversed 1–19 103 Sonobe 1–19 13, 14 103 Sonobe, Sano 13, 14 15 103 Sonobe, Inuzuka 15 Appeal 2020-006111 Application 15/363,767 10 Overall Outcome 1–19 TIME PERIOD FOR RESPONSE No time period for taking any subsequent action in connection with this appeal may be extended under 37 C.F.R. § 1.136(a)(1)(iv). AFFIRMED Copy with citationCopy as parenthetical citation